In 2003 the company started manufacturing greige fabric on 120 Sulzer looms.
The business was successful from the very beginning and in 2005, within 2 years, the production facility was revamped with modern technology.
By the end of 2005 the company established a new division for high quality towel manufacturing with the support of European experts. This division has capacity to produce 300 tons per month.
The production facility was revamped with modern technology of Picanol Omni Plus 800 air jet looms
The operation today consists of 281 air jet looms producing high quality towel and fabrics for home textiles and fashion products.
We have capacity to produce 80,000 meters of fabric per day and about 70% of production is for Home Furnishing. We have capability to run high density percales and satins with single as well as multiple pick insertions. The plant is equipped with two sets of Benninger Sizing and Warping and one set of Sectional Warper. The towel unit is equipped with 26 Picanol looms with Dobby and 9 Dornier looms with Jacquard. Dyeing is equipped with Thies soft flows machines of German origin.
Zephyr incorporates responsibilty towards the enviromment in all aspects of its operations. An effluent treatment plant takes care of the harmful elements used in the process. It is designed and run to meet the National Environment Quality Standards. Social and ethical responsibility has always been the heart of our business ethos. In all cases we strive to exceed minimum labor standard set out in the ETI Base Code. Zephyr is totally committed to the manufacture of products that meet both performance and ethical requirements.
Zephyr textiles is proud to hold the highest standards of production as certified by the technical certifications, marking each stage of development of our business.
- Oeko Tex Certified
- GOTS certified
- Detox certified
- Sedex compliant (social compliance)
- BSCI compliant (social compliance)